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Operational Update on Commercial Graphene Facility

Posted By Graphene Council, The Graphene Council, Tuesday, June 18, 2019
Updated: Saturday, June 15, 2019

NanoXplore Inc. has recently provided an operational update on its new 10,000 metric ton/year commercial graphene facility in Ville St-Laurent (Montréal), Québec, including:

- New Graphene Facility Construction Project Update;
- Capital Expenditures (“CapEx”) Update;
- Operating Expenditures (“Opex”) Update; and
- Graphene Sales Update.

Mr. Rocco Marinaccio, Chief Operational Officer of NanoXplore, commented:

“We are delighted to report on the Corporation’s first significant operational steps in solidifying the commercialization of graphene. The operations team has been working diligently to ensure that the project remains on time and within budget. I am happy to announce that we have achieved this goal to date.

We are now fully engaged and focused on the project’s execution that will further demonstrate that our technology is scalable and economically viable in comparison to other carbon-based additives. As originally scheduled, we plan to commission the new facility at the end of this calendar year and execute our Phase One objective (4,000 metric tons/year) by calendar Q1, 2020”.

New Graphene Facility Construction Project Update  

NanoXplore’s new graphene production facility (located at 4500 Thimens Blvd, Ville St-Laurent, Montréal, Québec) will be housed within an existing 70,000 square foot building. The Corporation has ordered all major long lead time equipment for Phase One (4,000 metric tons/year) development with expected delivery scheduled for the end of calendar Q4 of this year.

All main equipment is being manufactured in America and Europe by reputable companies and all engineering related to these purchases has been completed. No further major equipment purchases will be needed. The detailed engineering related to electrical and mechanical for the major equipment has been completed and remains on-going for other components within the facility. The procurement has been completed for all major equipment and NanoXplore has awarded contracts for the construction and automation of the new facility. The new graphene plant will be a fully automated production plant that will enable a connected and flexible manufacturing system. 

CapEx Update 


NanoXplore anticipates CapEx (capital expenditure) to be 10% less than originally estimated. The overall development for Phase One (4,000 metric tons/year) of the new facility is expected to be on time and under the original planned budget. More specifically, the construction process has already commenced, as indicated above, installation and commissioning of the new plant is expected to begin during calendar Q4 of this year and all primary costs have been contracted and accounted for. The Corporation expects Phase One (4,000 metric tons/year), of a two-phase 10,000 metric tons/year production project, to be fully operational during calendar Q1 of 2020.   

Opex Update

NanoXplore’s Operations team has been working diligently to ensure that continual improvements are implemented during the facility’s project development. The new graphene facility layout has been finalized and fully optimized. This optimization will allow the Corporation to add an additional graphene production line without the need of expanding the new facility as originally contemplated. Furthermore, significant developments in manufacturing efficiencies have bolstered single line graphene production output from 2,000 metric tons/year to 4,000 metric tons/year, doubling single line production capacity. This improvement was a result of a vigorous twelve-month R&D and engineering project that has been successfully tested and implemented at the Corporation’s current production facility. These results were further validated through additional testing on the new facility’s equipment at the suppliers’ locations in the US and in Canada.  

The Operations team has also made significant improvements towards reducing the Corporation’s input costs to produce graphene. We are now able to produce high-quality graphene using small natural flake graphite (-150 mesh). Small natural flake graphite is substantially cheaper than large flake graphite (+80 mesh). Large flake graphite is the current graphite of choice for the Lithium Ion battery market. NanoXplore’s ability to move away from larger flake higher demand will not only dramatically reduce input costs, but will also help the Corporation secure a more readily available graphite supply, significantly reducing future supply risks.

Tags:  Graphene  NanoXplore  Rocco Marinaccio 

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Graphene Commercialization Conference in Berlin

Posted By Graphene Council, The Graphene Council, Thursday, February 21, 2019

Like many advanced materials, there is a significant learning curve to advance promising lab results into real commercial products. This includes a learning experience from the manufacturer, for cost-effective high-volume production, and a learning experience for the end-user, to establish the value and utilization of this novel material.   

IDTechEx have been following the graphene market throughout this learning experience, and the 13th edition of their commercially focussed B2B graphene conference, Graphene & 2D Materials, will be held from 10 - 11 April 2019 in Berlin, Germany. 

Once again, The Graphene Council will be there to help educate stakeholders on the value that graphene enhanced materials deliver, as well as to publicly announce the launch of the Verified Graphene Producer program. 



During the previous 12 conferences, the attendees have heard from all the main market players and end-users, with key market announcements made and technical insights provided. As the market reaches a turning point, this becomes more significant as the headlines have greater global impact.   

This combined conference and exhibition stands at a crucial point in the history of the graphene market. As laid out in a previous article, attendees will hear many relevant talks including those from: BASF, Sixth Element, NanoXplore, Avanzare, Sixonia Tech, Mitsubishi Electric, Samsung, First Graphene, and many more.   

Below are some selected indicators that the hype is turning to commercial reality for graphene. This includes the breaking of the scale vs orders dilemma, notable use-cases as a heat spreader, polymer additive, corrosion resistant coating, or enhanced battery electrode, and the upturn in investment and acquisitions. The specific news and outcomes for these indicators have all been seen at this world leading conference series and will continue to be added into the 2019 events.

2D materials are a diverse family, the event will include presentations on graphene nanoplatelets, graphene oxide (GO), reduced graphene oxide (rGO), and CVD graphene films. This includes perspectives and advancements multiple sections of the current and future supply chain: 

Material manufacturing: Attendees will hear from both established manufacturers looking to scale-up proceedings and new entries. For example, this includes NanoXplore and their 10,000 tpa plant announcement and Sixonia Tech a German university spin-out company working on electrochemical exfoliation. 

Intermediary formation: suspensions, polymer masterbatches and more are the most useful form of graphene-based products for many end-users. Attendees will hear more about this important step throughout the presentations. For example, Avanzare will discuss masterbatches for the polymer composite industry and Sixth Element provide suspensions to form heat spreaders and coatings. 

Integration and end-use application: How the materials are used, and the potential applications are very diverse. The conference will cover this in many applications from the use in energy storage, to polymer additives, electronic devices, thermal interface materials, and more all in discussion. 

Material sourcing and market opportunities: Many graphite mining companies are moving downstream and investing heavily to make this market a success. First Graphene are one such example of a vertically integrated company that will be presenting. Similarly, large materials companies are partnering or positioning themselves to utilise graphene products. Delegates will hear detailed analysis and perspectives of this industry from numerous speakers including from the likes of BASF.

For more information, please visit. 

Tags:  Avanzare  BASF  CVD  First Graphene  Graphene  Mitsubishi Electric  NanoXplore  rGO  Samsung  Sixonia Tech  Sixth Element 

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The World’s Largest Graphene Community Adds Tenth Corporate Member

Posted By Terrance Barkan, Monday, July 31, 2017

The efforts of The Graphene Council in providing information to the graphene community receives strong corporate support. 

 

The Graphene Council, the largest member-driven community in the world focused on graphene research and commercialization, has reached a key milestone by adding its tenth corporate member bolstering its efforts in representing and providing information to the graphene community. 

 

The newest members, UK-based Haydale Graphene Industries  and Australia-based Talga Resources, join an international group of leading graphene companies that includes Montreal-based NanoXplore, Australia-based Imagine Intelligent Materials (Imagine IM), UK-based Applied Graphene Materials, Norway-based CealTech AS,   UK-based William Blythe, Hong Kong-based Perfect Right Limited (Oovao Powers) and Australian First Graphite. In addition the US-based association SPIE—the International Society for Optics and Photonics has also seen value in becoming a Corporate Member and taking advantage of up-to-date market intelligence and other benefits.

 

Representing graphene producers on four continents, these leading companies and association recognize the value of sharing and disseminating information across an open platform where the views and issues surrounding graphene research and commercialization can be advanced.

 

“Partnering with other organizations to further the sharing of information and enhancing the discussion around technologies not only helps SPIE meet its charter but, more importantly, enables the advancement of research, science, engineering and practical applications in these technologies,” said Robert F. Hainsey, Ph.D., the Director of Science and Technology for SPIE.

 

Established in late 2013, The Graphene Council quickly developed the largest LinkedIn group in the field of graphene and an even larger private community with 8,500 members. It has significantly expanded its reach and impact through original market survey reports and by providing original content in newsletters, articles and blogs.

 

One of the first providers of online webinars dedicated to the commercial issues surrounding graphene, The Graphene Council has also researched and published one of the most extensive surveys of companies producing graphene on the status of commercialization and highlighting major issues. This survey has also served as a key document in government-led analysis of the graphene market.

 

The Graphene Council is also the sole provider of the 2017 Bulk Graphene Pricing Report, the most up-to-date and detailed analysis of how graphene can compete in application areas that includes composites, thermo plastics, 3D manufacturing, rubber and plastics, cement, lubricants and many others.  

 

The Graphene Council has also partnered with Springer Nature publications to publish the first academic journal dedicated to applied graphene research and analysis, The Graphene Technology Journalthe first full issue will be published in September 2017.

 

As a formal member of the ISO/ANSI TC 229 Nanotechnology Standards Development Group as well as the IEC TC 113 Nano-Electrotechnologies, the Graphene Council is at the forefront of the development of graphene standards that will benefit graphene suppliers, buyers and users.

 

For more information about joining the leading community in the world for graphene professionals, please visit The Graphene Council.

 

Contact:

 

Terrance Barkan CAE, Executive Director
Direct:  +1 202 294 5563

tbarkan@thegraphenecouncil.org


Tags:  Applied Graphene Materials  Bulk Graphene Pricing  CealTech  First Graphite  Graphene Technology Journal  Handle  IM  Imagine Intelligent Materials  NanoXplore  Oovao Powers  Perfect Right Limited  SPIE  Standards  Talga  William Blythe 

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Graphene Commercialization is closer than you think.

Posted By Terrance Barkan, Friday, October 21, 2016

When we conducted our survey of more than 400 graphene researchers, developers, producers and users earlier this year, less than 10% thought that graphene was a sustainable commercial market today. However, almost 2/3’s felt that graphene would develop into a sustainable commercial market in 6 years or less. (Survey 2016)

 

Based on the feedback and discussions at the Graphene Canada 2016 conference held in Montreal recently, graphene commercialization is a lot closer than most people are aware. 

 

Because graphene has properties that can be applied to such a wide range of potential applications, it is not always easy to see where this material is already being used or where development is most advanced. 

 

A graphene “killer application”?

 

There has been a lot of hype around graphene because of its superlative properties and the promise it holds for radical or revolutionary new applications, products and solutions.

 

There has been an equal measure of disappointment that it has not yet produced a “killer application”, a solution that solves a major problem that is possible because of graphene’s unique properties. 

 

The less sexy, but much more likely path to successful commercialization of graphene, lies in its use in more traditional materials like composites, thermosets (such as epoxies, polyurethane and polyester) and plastics. 

 

For example, Huntsman Advanced Materials (a division of the Huntsman Corporation, a publicly traded global manufacturer and marketer of differentiated chemicals with $10 billion in revenues) is working with graphene specialist firm Haydale to develop graphene enhanced ARALDITE® resins for composite applications. These products are used in the industrial composites, automotive and aerospace markets.

 

 

Huntsman's ARALDITE® resins are being enhanced using Haydale’s expertise in functionalisation of Graphene Nano Platelets (GNP’S) and other nano materials to create highly loaded master batches and to improve thermal / electrical conductivity and mechanical performance. The ultimate objective of the collaboration will be to commercialise graphene enhanced ARALDITE® resins for a range of applications in the

composites market.

 

It is telling that Huntsman, a company whose chemical products number in the thousands and are sold worldwide, has identified graphene as a critical new additive to enhance one of their most important industrial products. 

 

The global polymer market alone is worth at least $658 billion. Even if only a small percentage of this market begins using graphene as a standard additive to improve product performance, it will help support a viable market for graphene producers and formulators. 

 

Better Together

 

Additive Manufacturing, or 3D Printing, is a relatively new and exciting area of activity that is revolutionizing how objects are designed, prototyped and made. It is also a perfect example of how graphene can be used in combination with other traditional materials to create new capabilities and products. 

 

There are already three companies that offer graphene impregnated 3D printing filaments (Haydale, Graphene 3d Labs and Directa Plus) that are in turn letting creative designers develop products that are electrically conductive or that have superior physical properties (stronger, scratch resistant, better UV protections, etc.). 

 

Graphene is added to traditional polymers, paints and coatings to change their performance characteristics. Another company, NanoXplore is producing products as far ranging as specialty paints to fishing buoys (floats that are used in conjunction with fishing nets, crab pots, and related applications) that use graphene to make these products more robust and survivable in very harsh marine environments. 

 

 

What is unique about graphene is that it can make a significant improvement with very small loadings (as little as 1% or less) as compared to competing materials that may require as much as 25-30% loads to make significant performance differences. 

 

What this means is that although graphene materials are currently quite expensive per gram or kilogram, the very low loading levels makes graphene a competitive additive on a cost / benefit basis. 

 

The Future

 

It is difficult to overstate the enormous potential graphene holds to impact an almost unlimited range of industrial sectors, from water treatment to aerospace, from opto-electrical sensors to energy storage, from bio-medical applications to basic materials. 

 

So while university scientists and corporate research and development departments around the world continue to work on the more complicated problems where graphene might disrupt industries like semi-conductors or new generation photocells, graphene is proving its worth in somewhat mundane but equally important industrial materials applications. 

 

Tags:  3D Printing  Commercialization  Directa Plus  Fullerex  Graphene 3d Labs  Haydale  Huntsman  NanoXplore  Paints 

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