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Creating 2D heterostructures for future electronics

Posted By Graphene Council, The Graphene Council, Thursday, November 7, 2019
Updated: Thursday, November 7, 2019
While many nanomaterials exhibit promising electronic properties, scientists and engineers are still working to best integrate these materials together to eventually create semiconductors and circuits with them.

Northwestern Engineering researchers have created two-dimensional (2D) heterostructures from two of these materials, graphene and borophene, taking an important step toward creating intergrated circuits from these nanomaterials.

"If you were to crack open an integrated circuit inside a smartphone, you'd see many different materials integrated together," said Mark Hersam, Walter P. Murphy Professor of Materials Science and Engineering, who led the research. "However, we've reached the limits of many of those traditional materials. By integrating nanomaterials like borophene and graphene together, we are opening up new possibilities in nanoelectronics."

Supported by the Office for Naval Research and the National Science Foundation, the results were published October 11 in the journal Science Advances. In addition to Hersam, applied physics PhD student Xiaolong Liu co-authored this work.

Creating a new kind of heterostructure

Any integrated circuit contains many materials that perform different functions, like conducting electricity or keeping components electrically isolated. But while transistors within circuits have become smaller and smaller -- thanks to advances in materials and manufacturing -- they are close to reaching the limit of how small they can get.

Ultrathin 2D materials like graphene have the potential to bypass that problem, but integrating 2D materials together is difficult. These materials are only one atom thick, so if the two materials' atoms do not line up perfectly, the integration is unlikely to be successful. Unfortunately, most 2D materials do not match up at the atomic scale, presenting challenges for 2D integrated circuits.

Borophene, the 2D version of boron that Hersam and coworkers first synthesized in 2015, is polymorphic, meaning it can take on many different structures and adapt itself to its environment. That makes it an ideal candidate to combine with other 2D materials, like graphene.

To test whether it was possible to integrate the two materials into a single heterostructure, Hersam's lab grew both graphene and borophene on the same substrate. They grew the graphene first, since it grows at a higher temperature, then deposited boron on the same substrate and let it grow in regions where there was no graphene. This process resulted in lateral interfaces where, because of borophene's accommodating nature, the two materials stitched together at the atomic scale.

Measuring electronic transitions

The lab characterized the 2D heterostructure using a scanning tunneling microscope and found that the electronic transition across the interface was exceptionally abrupt -- which means it could be ideal for creating tiny electronic devices.

"These results suggest that we can create ultrahigh density devices down the road," Hersam said. Ultimately, Hersam hopes to achieve increasingly complex 2D structures that lead to novel electronic devices and circuits. He and his team are working on creating additional heterostructures with borophene, combining it with an increasing number of the hundreds of known 2D materials.

"In the last 20 years, new materials have enabled miniaturization and correspondingly improved performance in transistor technology," he said. "Two-dimensional materials have the potential to make the next leap."

Tags:  2D materials  Graphene  Mark Hersam  nanoelectronics  nanomaterials  Northwestern University  Xiaolong Liu 

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Coating for metals rapidly heals over scratches and scrapes to prevent corrosion

Posted By Graphene Council, The Graphene Council, Wednesday, February 6, 2019
Updated: Wednesday, February 6, 2019
It’s hard to believe that a tiny crack could take down a gigantic metal structure. But sometimes bridges collapse, pipelines rupture and fuselages detach from airplanes due to hard-to-detect corrosion in tiny cracks, scratches and dents.

A Northwestern University team has developed a new coating strategy for metal that self-heals within seconds when scratched, scraped or cracked. The novel material could prevent these tiny defects from turning into localized corrosion, which can cause major structures to fail.

“Localized corrosion is extremely dangerous,” said Jiaxing Huang, who led the research. “It is hard to prevent, hard to predict and hard to detect, but it can lead to catastrophic failure.” 

When damaged by scratches and cracks, Huang’s patent-pending system readily flows and reconnects to rapidly heal right before the eyes. The researchers demonstrated that the material can heal repeatedly — even after scratching the exact same spot nearly 200 times in a row.

The study was published today (Jan. 28) in Research, the first Science Partner Journal recently launched by the American Association for the Advancement of Science (AAAS) in collaboration with the China Association for Science and Technology (CAST). Huang is a professor of materials science and engineering in Northwestern’s McCormick School of Engineering.

While a few self-healing coatings already exist, those systems typically work for nanometer- to micron-sized damages. To develop a coating that can heal larger scratches in the millimeter-scale, Huang and his team looked to fluid. 

“When a boat cuts through water, the water goes right back together,” Huang said. “The ‘cut’ quickly heals because water flows readily. We were inspired to realize that fluids, such as oils, are the ultimate self-healing system.”

But common oils flows too readily, Huang noted. So he and his team needed to develop a system with contradicting properties: fluidic enough to flow automatically but not so fluidic that it drips off the metal’s surface. 

The team met the challenge by creating a network of lightweight particles — in this case graphene capsules — to thicken the oil. The network fixes the oil coating, keeping it from dripping. But when the network is damaged by a crack or scratch, it releases the oil to flow readily and reconnect. Huang said the material can be made with any hollow, lightweight particle — not just graphene.

“The particles essentially immobilize the oil film,” Huang said. “So it stays in place.”

The coating not only sticks, but it sticks well — even underwater and in harsh chemical environments, such as acid baths. Huang imagines that it could be painted onto bridges and boats that are naturally submerged underwater as well as metal structures near leaked or spilled highly corrosive fluids. The coating can also withstand strong turbulence and stick to sharp corners without budging. When brushed onto a surface from underwater, the coating goes on evenly without trapping tiny bubbles of air or moisture that often lead to pin holes and corrosion. 

“Self-healing microcapsule-thickened oil barrier coatings” was supported by the Office of Naval Research (ONR N000141612838). Graduate student Alane Lim and Chenlong Cui, a former member of Huang’s research group, served as the paper’s co-first authors.

Tags:  Graphene  Jiaxing Huang  Northwestern University 

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